Japanese high-speed sensor device for checking production line defects

Japan’s Cognex developed, produced and marketed a photosensor “Checker 101” (product name) that can automatically check the production process for the presence or absence of products, and the product has been fully marketed since April of this year. This checker mainly checks whether there are manufacturing dates and quality maintenance periods for products such as foods and beverages. The inspection can be carried out instantaneously. When products with unrecorded contents are found, they are removed and removed by other machines. This inspection device was researched, developed and manufactured by the American headquarter company, Intellijet Sensors Corporation, for official participation in the market, and was handed over to the Japanese company Kaugnik for sales in the Japanese market.

Now, it is a photo sensor that is generally used to check if there is any product on the production line. However, photo sensors can only be identified by relying on a single point of view. Therefore, when used on a production line, multiple photo sensors are required to complete the inspection. In addition, it is necessary to change the installation method of each inspection target product. The new product not only has the advantages of functional flexibility, but also completely pursuing ease of use. It is a product midway between Phantom Imagination Sensing and ordinary photo sensors, using only one without external triggers. The machine can complete the inspection work that requires multiple photo sensor devices to complete on a typical manufacturing line.

In addition, the new product is easy to use and operate, it can complete the sensing task in a very short time, and then set the screen on the private computer within 2 minutes to 3 minutes. The device can confirm 500 portraits per second on the high-speed assembly line. The unit price of this machine is about 200,000 yen, and this year's market sales plan is initially 300 million yen.


Source: China Packaging Industry

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